Cassette Quick Change Deck Roll Forming Machine

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Quick change cassette steel deck roll forming machine with autostacker

Footprint 120ft x 15ft
20,000lb Uncoiler
Stands 28 gauges 16 to 22g
Driven with 28 gearboxes and reducers
Main motor 65hp 3ph 60hz
Embosser stations with gear box drive station 25hp motor
On and off embossing rollers
Flying Hydralic shear and changing table
Profiles are b deck 1-1/2" / Q deck 3" 4 ribs
Coil width 48" +/-
Computer controls Yasakawa
Drive Fuji mmi Mitsubishi Plc
E stops and safety fence
Total machine weight 100 tons +/-
4 inch main shafts and 5 inch embossing shafts

The Cassette Quick Change Deck Roll Forming Machine is a high-performance, innovative solution designed for producing a wide range of metal deck profiles with exceptional precision and efficiency. This machine is ideal for construction and industrial applications, enabling manufacturers to produce durable, high-quality decks used in roofing, flooring, and other structural systems. Its advanced quick-change cassette system ensures minimal downtime and maximum versatility, making it a cost-effective investment for businesses seeking flexibility and scalability in production.

Key Features and Advantages

Quick Change Cassette System:
The standout feature of this machine is its cassette quick-change design, allowing users to switch between different deck profiles swiftly. This reduces downtime, increases production efficiency, and provides versatility in handling multiple profiles.
High-Precision Rollers:
Equipped with precision-engineered rollers made from high-quality materials, the machine ensures consistent and flawless deck profiles.
Robust Construction:
The machine's heavy-duty frame guarantees stability and durability, ensuring smooth operation even under high-speed production conditions.
Advanced Control Systems:
Integrated with a PLC (Programmable Logic Controller) system, the machine offers user-friendly operation, real-time monitoring, and precise control over production parameters.
High-Speed Production:
With optimized engineering and cutting-edge technology, this machine is capable of achieving high production speeds while maintaining quality.
Customization Options:
It supports the production of various metal deck profiles, catering to specific market demands and project requirements.
Hydraulic Cutting System:
The hydraulic cutting mechanism ensures clean, precise cuts with minimal material wastage.

Specifications

Roller Materials: Hardened steel with a chrome finish for extended durability and precision.
Cassette System: Interchangeable for multiple deck profiles.
Frame Size: Heavy-duty, vibration-resistant steel frame.
Motors: High-power servo motors for seamless operation.
Control System: Advanced PLC with a touchscreen interface.
Machine Speed: Capable of reaching speeds up to 40 meters per minute (varies based on profile complexity).
Safety Features: Equipped with safety guards and emergency stop systems.
Hydraulic Cutting System: Ensures precise and efficient cuts.
Material Thickness: Suitable for processing materials with a thickness range of 0.7mm to 1.5mm.
Applications: Roofing, flooring, and structural metal decks for industrial and commercial projects.

Setup and Installation

The machine comes with comprehensive installation support, including:

Detailed user manuals.
On-site training and installation assistance from expert technicians.
Initial calibration for accurate production.

Maintenance Requirements

To ensure optimal performance and longevity, the following maintenance practices are recommended:

Regular lubrication of moving parts.
Periodic inspection of rollers for wear and tear.
Calibration of the PLC system.
Replacement of hydraulic fluids as per the maintenance schedule.

Question and Answer Section

Q1: What is the primary advantage of the quick-change cassette system?
A1: The quick-change cassette system allows manufacturers to switch between different deck profiles quickly and efficiently, significantly reducing downtime and enhancing production versatility.

Q2: Can this machine handle thicker materials?
A2: Yes, the machine is designed to process materials with a thickness range of 0.7mm to 1.5mm, making it suitable for various deck applications.

Q3: What kind of maintenance does the machine require?
A3: Regular lubrication, inspection of rollers, calibration of the PLC system, and hydraulic fluid replacement are recommended for optimal performance.

Q4: Is the machine compatible with different types of metal materials?
A4: Yes, the machine can process a variety of metal materials, including galvanized steel and aluminum, as long as they fall within the specified thickness range.

Q5: How does the PLC system enhance the operation?
A5: The PLC system offers a user-friendly interface, precise control over production settings, and real-time monitoring, ensuring consistent and accurate results.

Q6: Can this machine be customized for specific deck profiles?
A6: Absolutely. The machine supports customization to produce a variety of deck profiles, making it adaptable to market and project-specific needs.

Q7: Does the machine include safety features?
A7: Yes, the machine is equipped with safety guards and emergency stop systems to ensure operator safety.