Cassette Quick Change Deck Roll Forming Machine

Quick change cassette steel deck roll forming machine with autostacker

• Footprint 120ft x 15ft
• 20,000lb Uncoiler
• Stands 28 gauges 16 to 22g
• Driven with 28 gearboxes and reducers
• Main motor 65hp 3ph 60hz
• Embosser stations with gear box drive station 25hp motor
• On and off embossing rollers
• Flying Hydralic shear and changing table
• Profiles are b deck 1-1/2" / Q deck 3" 4 ribs
• Coil width 48" +/-
• Computer controls Yasakawa
• Drive Fuji mmi Mitsubishi Plc
• E stops and safety fence
• Total machine weight 100 tons +/-
• 4 inch main shafts and 5 inch embossing shafts

The Cassette Quick Change Deck Roll Forming Machine is a high-performance, innovative solution designed for producing a wide range of metal deck profiles with exceptional precision and efficiency. This machine is ideal for construction and industrial applications, enabling manufacturers to produce durable, high-quality decks used in roofing, flooring, and other structural systems. Its advanced quick-change cassette system ensures minimal downtime and maximum versatility, making it a cost-effective investment for businesses seeking flexibility and scalability in production.

Key Features and Advantages

1. Quick Change Cassette System: The standout feature of this machine is its cassette quick-change design, allowing users to switch between different deck profiles swiftly. This reduces downtime, increases production efficiency, and provides versatility in handling multiple profiles.
2. High-Precision Rollers: Equipped with precision-engineered rollers made from high-quality materials, the machine ensures consistent and flawless deck profiles.
3. Robust Construction: The machine's heavy-duty frame guarantees stability and durability, ensuring smooth operation even under high-speed production conditions.
4. Advanced Control Systems: Integrated with a PLC (Programmable Logic Controller) system, the machine offers user-friendly operation, real-time monitoring, and precise control over production parameters.
5. High-Speed Production: With optimized engineering and cutting-edge technology, this machine is capable of achieving high production speeds while maintaining quality.
6. Customization Options: It supports the production of various metal deck profiles, catering to specific market demands and project requirements.
7. Hydraulic Cutting System: The hydraulic cutting mechanism ensures clean, precise cuts with minimal material wastage.

Specifications

• Roller Materials: Hardened steel with a chrome finish for extended durability and precision.
• Cassette System: Interchangeable for multiple deck profiles.
• Frame Size: Heavy-duty, vibration-resistant steel frame.
• Motors: High-power servo motors for seamless operation.
• Control System: Advanced PLC with a touchscreen interface.
• Machine Speed: Capable of reaching speeds up to 40 meters per minute (varies based on profile complexity).
• Safety Features: Equipped with safety guards and emergency stop systems.
• Hydraulic Cutting System: Ensures precise and efficient cuts.
• Material Thickness: Suitable for processing materials with a thickness range of 0.7mm to 1.5mm.
• Applications: Roofing, flooring, and structural metal decks for industrial and commercial projects.

Setup and Installation

The machine comes with comprehensive installation support, including:

• Detailed user manuals.
• On-site training and installation assistance from expert technicians.
• Initial calibration for accurate production.

Maintenance Requirements

To ensure optimal performance and longevity, the following maintenance practices are recommended:

• Regular lubrication of moving parts.
• Periodic inspection of rollers for wear and tear.
• Calibration of the PLC system.
• Replacement of hydraulic fluids as per the maintenance schedule.

Question and Answer Section

Q1: What is the primary advantage of the quick-change cassette system? A1: The quick-change cassette system allows manufacturers to switch between different deck profiles quickly and efficiently, significantly reducing downtime and enhancing production versatility.

Q2: Can this machine handle thicker materials? A2: Yes, the machine is designed to process materials with a thickness range of 0.7mm to 1.5mm, making it suitable for various deck applications.

Q3: What kind of maintenance does the machine require? A3: Regular lubrication, inspection of rollers, calibration of the PLC system, and hydraulic fluid replacement are recommended for optimal performance.

Q4: Is the machine compatible with different types of metal materials? A4: Yes, the machine can process a variety of metal materials, including galvanized steel and aluminum, as long as they fall within the specified thickness range.

Q5: How does the PLC system enhance the operation? A5: The PLC system offers a user-friendly interface, precise control over production settings, and real-time monitoring, ensuring consistent and accurate results.

Q6: Can this machine be customized for specific deck profiles? A6: Absolutely. The machine supports customization to produce a variety of deck profiles, making it adaptable to market and project-specific needs.

Q7: Does the machine include safety features? A7: Yes, the machine is equipped with safety guards and emergency stop systems to ensure operator safety.