FAQs

We have a vast amount of machines, with our main categories of machines below:

• Auto Stackers
• Custom Roll Forming Machines
• Embossers
• Horizon Forklifts
• Hydraulic Runout Tables
• Metal Deck Machines
• Metal Folding Machines
• Pergola and Patio Cover Machines
• Roller Shutter Door Machines
• Roof and Wall Panel Machines
• Silo Machines
• Slitters
• Stocked Roll Forming Machines
• Structural Machines
• Trim / Flashing Machines
• Tube and Pipe Machines
• Uncoilers/Decoilers

Roll Forming LLC supplies custom-produced Roll Forming Machines that are designed to fit your specific profile requirements and drawings. 

If you are interested in one of our machines, please fill out the form on the machine you are interested in and contact us, we will swiftly respond with further details to deduce a price.

Roll Forming Machines LLC will custom-fit and install your machines at whatever location you require if you purchase one of our machines.

Roll Forming Machines LLC's expert team is always ready to help. If your facing issues, please contact (407) 859-1119 or [email protected]

The main components of a roll-forming machine include:

1. Uncoiler: Unwinds and feeds the metal sheet or coil into the machine.
2. Straightener/Feeder: Straightens the material and feeds it consistently.
3. Roll Forming Station: A Series of roller dies that progressively shape the metal.
4. Cut-Off Press: Cuts the formed metal to the desired length.
5. Control System: Manages machine operations and ensures precision.

These components work together to efficiently and accurately form metal sheets into specific shapes.

The roll forming line installation and adjustment process involves:

1. Assembling Components: Setting up uncoiler, roll forming machine, cutter, and control system.
2. Alignment: Ensuring all components are aligned correctly for smooth operation.
3. Roll Gap Adjustment: Adjusting the gaps between rollers for desired metal thickness and shape.
4. Test Runs: Conducting trials to check for precision in metal forming.
5. Fine-Tuning: Making necessary adjustments based on test results for optimal performance.

This process ensures the machine operates efficiently and produces accurate end products.

In selecting the right roller material for roll-forming machines:

1. Material Compatibility: Match roller material hardness to the metal being formed, preventing wear.
2. Durability Needs: High-volume production requires tough materials like hardened steel or tungsten carbide.
3. Surface Finish: Consider the finish quality required on the formed product.
4. Maintenance and Cost: Balance between long-term durability and initial cost, factoring in maintenance needs.
5. Machine Specifications: Ensure compatibility with the machine's specifications and capabilities.

These considerations ensure effective, long-lasting performance in roll-forming operations.

To perform general maintenance on a roll-forming machine:

1. Regular Lubrication: Lubricate moving parts to reduce friction and wear.
2. Cleanliness: Keep the machine clean, especially rollers and tracks, to prevent material buildup.
3. Inspection: Routinely check for wear and tear, especially on rollers, gears, and cutting dies.
4. Alignment Checks: Ensure rollers and other components are properly aligned.
5. Record Keeping: Maintain a log of maintenance activities for consistent upkeep and identify potential issues early.

These steps help in maintaining machine efficiency and prolonging its lifespan.

We can still supply a rough quote, with the pretense that the quote will change with further details.

The electricity supply needed for a roll forming machine depends on its size and complexity. Typically, these machines require:

1. Voltage: Generally, industrial-grade machines need 3-phase power, ranging from 220V to 480V.
2. Amperage: Higher for larger machines, important to match the machine's power requirements.
3. Stable Supply: Consistent, uninterrupted power is crucial for precision and avoiding damage.
4. Proper Grounding: Essential for safety and machine protection.

Ensure your power supply aligns with the machine's specifications for optimal operation and safety.

This depends on your specific machine type and designated part. Please contact us for further help.

Roll Forming Machines LLC was founded in 2009 and has been selling Roll Forming Machines around the globe ever since.

Yes, all our machines can be specifically customized for your designated profile. 

Roll-forming machines are versatile and used across various industries, including:

1. Construction: For producing metal roofing, siding, and structural components.
2. Automotive: In manufacturing vehicle parts like frames, panels, and trim.
3. Aerospace: For forming lightweight, strong structural elements.
4. Home Appliances: Creating components for refrigerators, ovens, and washers.
5. Energy Sector: Making parts for solar panels and wind turbines.

Their ability to efficiently shape metal sheets makes them valuable in these diverse applications

All machines come with a one-year warranty.

Roll Forming Machines can heavily vary in price. They can go from as low as $5000 and as much as $250,000. Your quote will be dependent on the designated machine

Products made by roll forming include:

1. Building Materials: Metal roofing, wall panels, and framing components.
2. Automotive Parts: Door frames, bumpers, and chassis components.
3. Storage Systems: Shelving units and racking systems.
4. Home Appliances: Casings and structural parts for refrigerators, ovens.
5. Industrial Components: Conveyor belts, HVAC ducts, and electrical enclosures.

Roll forming's precision and efficiency make it ideal for producing these long, uniform metal parts.

The main difference between C and Z purlins lies in their shape and structural applications. C purlins are shaped like the letter 'C' and are commonly used for wall framing and simple linear structures. Z purlins, resembling the letter 'Z', provide greater strength and are typically used in roofing, supporting variable or unpredictable loads.

A roll forming machine is an industrial equipment used to shape metal sheets or strips into a desired cross-sectional profile. It operates by passing the material through a series of rollers, gradually bending it into the desired shape. This process is efficient for producing consistent, high-volume, and precise metal components used in various industries, such as construction and automotive manufacturing.

Roll forming in manufacturing is a process that transforms metal sheets or strips into specific cross-sectional shapes. It involves feeding the material through a series of rollers, gradually bending it into the desired profile. This method is favored for its efficiency in producing consistent, high-volume, and precise metal components used in diverse industries like construction and automotive manufacturing.

A roll-forming machine shapes metal sheets or strips by passing them through a series of rollers, gradually bending them into a specific cross-sectional profile. This process efficiently produces consistent, high-volume, and precise metal components used in various industries, such as construction and automotive manufacturing.

The limitations of roll forming include constraints on material thickness and complexity of shapes. It's best suited for continuous, uniform profiles rather than intricate or irregular designs. Additionally, tooling setup costs can be high, making it less cost-effective for small production runs. Roll forming may also produce some inherent variations in dimensions, which may require additional quality control measures in certain applications.

The main components of a roll forming machine typically include entry guides, a series of rollers, a cutoff system, and exit guides. Entry guides position the material, while the rollers gradually shape it into the desired profile. The cutoff system trims the formed part to the desired length, and exit guides guide the finished product out of the machine. These components work together to efficiently transform metal sheets or strips into specific cross-sectional shapes.

A drip edge profile is a roofing or construction component designed to direct water away from a building's structure. It typically consists of a metal or plastic strip with a raised edge, installed along the edges of roofs, eaves, or other vulnerable areas. Its primary function is to prevent water from seeping into the underlying structure, thus protecting it from water damage, rot, and other potential issues.

A drip edge machine is used to manufacture drip edge profiles for roofing and construction. It works by feeding a metal or plastic strip into the machine, which then shapes it into the desired drip edge profile through a series of rollers and cutting mechanisms. This process ensures consistent and precise production of drip edge components, which are crucial for directing water away from building structures and preventing water damage.

The best drip edge profile depends on specific roofing or construction requirements. Common profiles include L-shaped, T-shaped, or hemmed edges. The choice depends on factors like climate, roof design, and personal preferences. Regardless of the profile, a well-installed drip edge that effectively directs water away from the structure is essential for optimal roof protection.

Drip edges come in various profile types, including L-shaped, T-shaped, and hemmed edges. The choice depends on specific roofing and construction needs. L-shaped edges provide protection along the roof's edge, while T-shaped edges offer additional coverage over the fascia. Hemmed edges have a folded-over edge for added strength and water redirection. Selecting the appropriate profile type depends on factors such as climate, roof design, and desired functionality.

The main difference between fascia and drip edge lies in their functions and placement. Fascia is a horizontal board installed along the lower edge of a roof, serving both aesthetic and structural purposes. Drip edge, on the other hand, is a metal or plastic strip installed at the roof's edges, specifically designed to direct water away from the structure and prevent water damage. While both are important components of roofing systems, their roles and positions differ significantly.

The cost of a drip edge profile can vary widely based on factors such as material, length, and complexity of the profile. On average, for a standard residential installation, it may range from $1 to $3 per linear foot for basic metal or plastic profiles. More intricate or specialized profiles may incur higher costs. It's advisable to obtain quotes from suppliers or contractors for accurate pricing based on specific project requirements.

A Type C drip edge is a specific style of drip edge profile used in roofing. It features an extended vertical flange that covers both the roof deck and the fascia, providing additional protection against water infiltration. This design is particularly effective in preventing water damage at the roof's edge. It is commonly used in areas prone to heavy rainfall or where extra protection is required to safeguard the roof and structure.

Drip edge requirements vary by local building codes and regulations. In many regions, installing drip edge is mandatory due to its importance in preventing water damage and protecting the structural integrity of roofs. It's essential to check with local authorities and adhere to specific code requirements when planning roofing projects to ensure compliance with applicable regulations.

Drip edge should not directly touch the fascia. It's designed to extend beyond the fascia, allowing water to drip clear of the underlying structure. This gap prevents water from seeping back towards the building, reducing the risk of water damage and rot to the fascia board. Proper installation ensures effective water shedding and prolongs the durability of the roof and fascia.

The size of the drip edge should typically be at least 2 to 3 inches wide, with a 1-inch overhang past the roof deck. This dimension allows for adequate coverage of the roof's edge, ensuring effective water diversion away from the fascia and into the gutter. The overhang is crucial for preventing water from seeping underneath the roofing materials, thus protecting the underlying structure.

PBR roof panels, standing for Purlin Bearing Rib, are durable, versatile metal roofing panels commonly used in commercial and industrial buildings. They feature a raised rib design for added strength and stability, with a unique overlap system that enhances waterproofing. Their design allows for easy and efficient installation, and they are known for their longevity and resistance to various environmental conditions, making them a practical choice for robust roofing solutions.

PBR panels typically come in standard widths of 36 inches, with the effective coverage area being 36 inches after overlapping panels. Their lengths can vary, often available in custom sizes to suit specific project needs. The flexibility in length allows for tailored solutions, while the standard width ensures consistent performance and ease of installation across various applications, making them a versatile choice for different roofing requirements.

The primary difference between R panels and PBR panels lies in their design and application. R panels are commonly used for both roofing and siding, with a shallower rib profile. PBR panels, on the other hand, feature a larger, purlin-bearing leg that provides better support and overlap, making them more suitable for roofing applications. This design difference in PBR panels enhances their waterproofing capabilities and structural integrity, making them a preferred choice for robust roofing solutions.

The maximum length of PBR panels can vary based on manufacturer specifications and transport limitations. Generally, these panels are available in lengths up to 45 feet. However, for practical installation and handling purposes, shorter lengths are often preferred. Custom lengths can be produced to meet specific project requirements, ensuring versatility and adaptability for a wide range of roofing applications. Longer panels may require special transportation and handling considerations.

The span of a PBR panel, referring to the maximum distance it can stretch without support, varies based on the panel's gauge (thickness) and specific design. Typically, PBR panels can span between 2 to 4 feet, depending on these factors. It's important to consult the manufacturer's specifications for exact spanning capabilities, as this ensures optimal performance and safety in accordance with the panel's structural properties and intended use.

The weight of a PBR roof panel varies depending on its material, thickness, and size. Generally, these panels weigh between 1.5 to 2.5 pounds per square foot. The specific gauge of the metal used plays a significant role in determining the weight. For accurate weight measurements, it's essential to refer to the manufacturer's specifications, as different materials and thicknesses can lead to variations in panel weight. This information is crucial for proper handling and installation.

PBR panels are primarily made of high-quality steel or aluminum. These metals are chosen for their durability, strength, and resistance to environmental factors. The panels are often coated with a galvanized layer or a painted finish to enhance corrosion resistance and aesthetic appeal. This construction makes PBR panels suitable for harsh weather conditions and demanding environments, ensuring longevity and performance in various roofing applications.

The price of PBR roof panel profiles in the USA varies based on factors like material quality, thickness, finish, and regional market differences. Generally, prices can range from $1.50 to $4.00 per square foot. This cost fluctuation is influenced by the specific requirements of the project, such as panel size, customizations, and the need for additional coatings or treatments. It's advisable to consult with suppliers or manufacturers for accurate pricing tailored to your specific needs and location.

The difference between PBR and AG panels lies in their design and intended use. PBR (Purlin Bearing Rib) panels have a larger rib profile, providing better overlap and support, making them ideal for commercial and industrial roofing. AG (Agricultural) panels, in contrast, have a lower profile and are more commonly used in residential and agricultural applications for both roofing and siding. This distinction in design affects their structural properties and suitability for different types of buildings.

AG panel roofing refers to a type of metal roofing system commonly used in residential and agricultural buildings. These panels are characterized by their low-profile rib design, which provides a sleek appearance. They are lightweight, durable, and easy to install, making them a cost-effective solution for roofing. AG panels are known for their versatility and are available in various colors and finishes, offering both functional and aesthetic benefits for a wide range of structures.

Whether R panels are better than corrugated panels depends on the specific application and requirements. R panels have a higher profile and stronger design, offering better durability and support for commercial and industrial roofing. Corrugated panels, with their wavy design, are more flexible and often used for both roofing and siding in residential and agricultural settings. The choice between the two should be based on the structural needs, aesthetic preferences, and environmental conditions of the project.

The "strongest" roofing system depends on specific criteria like climate, building design, and budget. Metal roofing is often considered one of the strongest due to its durability, longevity, and resistance to extreme weather. For areas prone to severe weather, reinforced concrete or slate roofs can offer superior strength and longevity. Ultimately, the strongest system is one that aligns with the specific needs and conditions of the building and location.

The difference between SM rib and R panel lies in their design and typical applications. SM rib panels, used primarily for residential and light commercial buildings, feature smaller, more closely spaced ribs for a sleek appearance. R panels, on the other hand, have a larger, more pronounced rib pattern, making them stronger and more suitable for industrial or commercial roofing. This distinction in rib size and spacing affects their aesthetic appeal and structural suitability for different building types.

The minimum slope for an R panel roof is typically 1:12, meaning a minimum rise of 1 inch for every 12 inches of horizontal run. This slope is essential for proper water drainage and to ensure the structural integrity of the roof. Installing R panels on a slope less than this minimum can lead to water accumulation, increased risk of leakage, and potential damage to the roof structure over time.

Another name for steel deck is metal decking. This term encompasses the variety of corrugated metal panels used in the construction of floors, roofs, and bridge decks. Steel or metal decking provides structural support, and when used in roofing, it serves as a base for other materials like insulation and waterproofing systems. Its strength, durability, and ease of installation make it a popular choice in both commercial and industrial construction.

The life expectancy of a steel deck can vary widely depending on factors like environmental conditions, maintenance, and the quality of the material and protective coatings used. Generally, well-maintained steel decking can last 40 to 60 years or more. Regular inspections, proper maintenance, and timely repairs are crucial for maximizing its lifespan. The durability of steel decking is significantly enhanced by protective treatments like galvanization and paint coatings, which guard against corrosion and wear.

Yes, steel deck and metal deck refer to the same product. Both terms are used interchangeably to describe corrugated metal panels used in construction for creating floors, roofs, and bridge decks. These decks provide structural support and serve as a base for other materials in building assemblies. The choice of term usually depends on regional preferences or industry jargon, but both denote the same type of construction material.

The two primary types of steel deck are roof deck and floor deck. Roof decks are designed to support roofing materials and insulation, featuring a flat surface with fluted or corrugated profiles for strength and rigidity. Floor decks, on the other hand, are used in the construction of concrete floors, often having embossed patterns to create a bond with the concrete for increased structural capacity and stability. These distinct designs cater to their specific load-bearing and functional requirements in building construction.

Steel deck, also known as metal decking, is a corrugated steel panel used in construction. It's designed to provide structural support and is commonly utilized in the creation of floors, roofs, and bridge decks. Steel decks are valued for their strength, durability, and versatility. They serve as a stable base for concrete in floors and support insulation and waterproofing systems in roofs, contributing significantly to a building's overall structural integrity.

There are several types of steel decking, including roof deck, composite deck, and form deck. Roof decks are used as a base for roofing materials, providing structural support. Composite decks combine with concrete to form composite floor systems, offering enhanced load-carrying capabilities. Form decks are used in concrete slab applications, providing a mold for the concrete. Each type is designed to meet specific structural and construction needs, offering versatility in building design and construction.

Different types of metal decking include roof decking, composite decking, and form decking. Roof decking is used as a base for roofing materials and insulation. Composite decking is designed for use with structural concrete to create a reinforced floor system. Form decking acts as a mold for concrete slabs in floor construction. Each type is tailored to specific structural requirements, offering diverse solutions for construction in commercial, industrial, and residential buildings.